Founded in 2011, Pontefract-based Boardtek is a manufacturer of MDF-based products for the furniture and DIY markets. Operating from its modern facility – which it shares with its parent company EDB – the firm produces over 16,000 m3 of high-quality MDF items each month.
The company struggled to maintain consistent operations with its previous shredder from an UNTHA competitor, which presented frequent breakdowns, jamming issues, and rapid wear of nylon guides. These persistent problems led to costly downtime, unreliable throughput, and increased maintenance expenses. Seeking a solution that would ensure reliable performance and reduce operational disruptions, Boardtek partnered with IMA Schelling – UNTHA Austria’s sales partner – to invest in an UNTHA LR1400 shredder.
Boardtek’s waste management overhaul has not only reduced costs but also improved energy efficiency. By using the shredded material in their on-site biomass boiler – which provides heat to the factory, paint line, and central heating system – the company has lowered its reliance on external waste disposal, significantly cutting energy costs and improving the sustainability of its operations.
The LR1400 handles approximately six tonnes of input materials per day, including 2.5mm to 25mm HDF, MDF, chipboard, and pallets – which are all by products of Boardtek’s production process. Achieving a throughput of around 750kg per hour – with much higher handling capabilities if required – the machine reduces materials down to a homogenous 20mm particle size.
